Manufacturing Tech

Manufacturing Software for Industry 4.0

We build MES, MRP, quality control, and IoT integration platforms for manufacturers ready to embrace digital transformation.

Industry 4.0
Ready
IoT
Connected
OEE
Optimised
Trusted by
150+ clients
India
UK
US & Global
Free estimate

What are you building?

Tell us what you need — scope and estimate in 24 hours, free.

No commitment · 24-hour response

MESMRPIoTSCADAOPC-UAModbusMQTTSAPOracleQuality controlPredictive maintenanceIndustry 4.0MESMRPIoTSCADAOPC-UAModbusMQTTSAPOracleQuality controlPredictive maintenanceIndustry 4.0
Solutions

Manufacturing Software We Build

01
🏭

MES Systems

Manufacturing Execution Systems for shop floor visibility.

ReactNode.js
02
📦

MRP / Planning

Material requirements planning and production scheduling.

MQTTTimescaleDB
03
🔬

Quality Control

Inspection management, SPC charts, and non-conformance tracking.

PythonML
04
📡

IoT Integration

Machine connectivity, real-time OEE, and predictive maintenance.

OPC-UAMQTT
05
📊

Production Analytics

Downtime analysis, yield tracking, and capacity planning.

PostgreSQLReact
06
🔗

ERP Integration

SAP, Oracle, and custom ERP bidirectional sync.

SAPRFC
Technical Depth

Manufacturing Tech Capabilities

📡

OPC-UA / MQTT

Industrial protocol integration for PLC and SCADA connectivity.

🤖

Predictive Maintenance

ML anomaly detection on machine telemetry data.

📊

OEE Dashboards

Real-time Overall Equipment Effectiveness with downtime root cause.

🔗

SAP Integration

RFC, BAPI, and REST-based SAP S/4HANA integration.

📱

Operator Interfaces

Ruggedised tablet and barcode scanner-optimised UIs.

☁️

Edge Computing

On-premise or edge deployments for air-gapped environments.

How We Work

Manufacturing Development Process

01

Factory Walk-Through

Understand production lines, machines, and data flows.

02

Integration Architecture

PLC/SCADA connectivity plan and data model design.

03

Platform Development

MES core, dashboards, mobile interfaces, and ERP connectors.

04

Commissioning

On-site installation, training, and go-live support.

What you get
  • Figma design source files
  • Clean documented codebase
  • CI/CD pipeline
  • SEO and analytics setup
  • Performance report
Technology Stack

Manufacturing Tech Stack

Frontend
ReactTypeScriptChart.jsGrafana
Backend
Node.jsPythonTimescaleDBInfluxDB
IoT
OPC-UAMQTTAWS IoT CoreEdge Computing
Integration
SAP RFCREST APIsApache KafkaOData
Case studies

Systems we've built

Automotive parts · India

Real-time OEE dashboard for 8-line factory

IoT integration collecting data from 45 machines via MQTT, feeding a live OEE dashboard. Downtime categorisation reduced mean time to repair by 38%.

38%
MTTR reduction
45
Machines connected
MQTTTimescaleDBReact
Pharma · UK

Batch traceability system for GMP compliance

Full batch trace from raw material to finished product for a pharmaceutical manufacturer. Supports 21 CFR Part 11 electronic signatures and audit trails.

21 CFR Pt 11
Compliance standard
PostgreSQLNode.jsReact
FMCG · UAE

MES for 3-shift production facility

Production order management, machine allocation, and shift handover system for a food manufacturer. Integrated with SAP for material consumption and stock updates.

3-shift
Production coverage
SAPNode.jsReact
Why Choose Us

Why Digital Web Weaver for Manufacturing?

📡

Industrial Protocol Experts

OPC-UA, MQTT, and Modbus connectivity from real machine experience.

🤖

ML-Powered OEE

Predictive maintenance models trained on your production data.

🔗

SAP-Ready

Native SAP integration via RFC and REST for seamless ERP sync.

📱

Shop Floor UX

Operator interfaces designed for gloves, poor lighting, and speed.

Manufacturing Tech

A Manufacturing Software Development Company Built for the Shop Floor

Digital Web Weaver is a manufacturing software development company that builds MES, MRP, quality-control, and IoT platforms for factories moving toward Industry 4.0. We work with automotive, pharma, and FMCG manufacturers who need machine data turned into decisions — not another dashboard nobody trusts. From our base in Vadodara, India, we deliver to plants across India, the UK, South Africa, and the Gulf, pairing custom software development with real industrial-protocol experience so the system matches how your lines actually run.

Machine connectivity that survives the shop floor

Most manufacturing projects fail at the edge, where PLCs, SCADA, and legacy machines refuse to talk. We integrate over OPC-UA, MQTT, and Modbus, stream telemetry into TimescaleDB or InfluxDB, and surface real-time OEE and downtime root-cause in production web applications designed for gloves, poor lighting, and speed. On top of that data we layer Python and ML models for predictive maintenance — vibration, temperature, and current-signature anomaly detection on rotating machinery — and support on-premise, edge, and air-gapped deployments where the cloud isn't an option.

ERP integration, analytics, and traceability

Shop-floor software only pays off when it closes the loop with the back office. We build bidirectional ERP and MRP integrations — SAP RFC/BAPI for ECC, OData for S/4HANA — syncing material master, production orders, and goods movements, and we add batch traceability robust enough for 21 CFR Part 11 audit trails. Where repetitive planning and reporting drain your team, we introduce AI-driven automation to flag yield drift and schedule capacity before it bites. If you're ready to modernise MES, connect your machines, or tighten ERP sync, tell us about your plant and we'll map a practical path to go-live.

FAQ

Manufacturing Software FAQ

Yes — via OPC-UA, MQTT, or Modbus. We assess the machine vendor's protocol support during discovery.
Yes — on-premise, edge, and hybrid cloud deployments supported. Air-gapped environments accommodated.
Yes — SAP RFC/BAPI for ECC and SAP S/4HANA OData APIs for Material master, production orders, and goods movements.
We've built vibration, temperature, and current-signature ML models for rotating machinery in industrial environments.

Modernise Your Manufacturing Operations

MES, IoT, and Industry 4.0 digital transformation — let's plan yours.

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