Manufacturing Software for Industry 4.0
We build MES, MRP, quality control, and IoT integration platforms for manufacturers ready to embrace digital transformation.
What are you building?
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Manufacturing Software We Build
MES Systems
Manufacturing Execution Systems for shop floor visibility.
MRP / Planning
Material requirements planning and production scheduling.
Quality Control
Inspection management, SPC charts, and non-conformance tracking.
IoT Integration
Machine connectivity, real-time OEE, and predictive maintenance.
Production Analytics
Downtime analysis, yield tracking, and capacity planning.
ERP Integration
SAP, Oracle, and custom ERP bidirectional sync.
Manufacturing Tech Capabilities
OPC-UA / MQTT
Industrial protocol integration for PLC and SCADA connectivity.
Predictive Maintenance
ML anomaly detection on machine telemetry data.
OEE Dashboards
Real-time Overall Equipment Effectiveness with downtime root cause.
SAP Integration
RFC, BAPI, and REST-based SAP S/4HANA integration.
Operator Interfaces
Ruggedised tablet and barcode scanner-optimised UIs.
Edge Computing
On-premise or edge deployments for air-gapped environments.
Manufacturing Development Process
Factory Walk-Through
Understand production lines, machines, and data flows.
Integration Architecture
PLC/SCADA connectivity plan and data model design.
Platform Development
MES core, dashboards, mobile interfaces, and ERP connectors.
Commissioning
On-site installation, training, and go-live support.
- Figma design source files
- Clean documented codebase
- CI/CD pipeline
- SEO and analytics setup
- Performance report
Manufacturing Tech Stack
Systems we've built
Real-time OEE dashboard for 8-line factory
IoT integration collecting data from 45 machines via MQTT, feeding a live OEE dashboard. Downtime categorisation reduced mean time to repair by 38%.
Batch traceability system for GMP compliance
Full batch trace from raw material to finished product for a pharmaceutical manufacturer. Supports 21 CFR Part 11 electronic signatures and audit trails.
MES for 3-shift production facility
Production order management, machine allocation, and shift handover system for a food manufacturer. Integrated with SAP for material consumption and stock updates.
Why Digital Web Weaver for Manufacturing?
Industrial Protocol Experts
OPC-UA, MQTT, and Modbus connectivity from real machine experience.
ML-Powered OEE
Predictive maintenance models trained on your production data.
SAP-Ready
Native SAP integration via RFC and REST for seamless ERP sync.
Shop Floor UX
Operator interfaces designed for gloves, poor lighting, and speed.
A Manufacturing Software Development Company Built for the Shop Floor
Digital Web Weaver is a manufacturing software development company that builds MES, MRP, quality-control, and IoT platforms for factories moving toward Industry 4.0. We work with automotive, pharma, and FMCG manufacturers who need machine data turned into decisions — not another dashboard nobody trusts. From our base in Vadodara, India, we deliver to plants across India, the UK, South Africa, and the Gulf, pairing custom software development with real industrial-protocol experience so the system matches how your lines actually run.
Machine connectivity that survives the shop floor
Most manufacturing projects fail at the edge, where PLCs, SCADA, and legacy machines refuse to talk. We integrate over OPC-UA, MQTT, and Modbus, stream telemetry into TimescaleDB or InfluxDB, and surface real-time OEE and downtime root-cause in production web applications designed for gloves, poor lighting, and speed. On top of that data we layer Python and ML models for predictive maintenance — vibration, temperature, and current-signature anomaly detection on rotating machinery — and support on-premise, edge, and air-gapped deployments where the cloud isn't an option.
ERP integration, analytics, and traceability
Shop-floor software only pays off when it closes the loop with the back office. We build bidirectional ERP and MRP integrations — SAP RFC/BAPI for ECC, OData for S/4HANA — syncing material master, production orders, and goods movements, and we add batch traceability robust enough for 21 CFR Part 11 audit trails. Where repetitive planning and reporting drain your team, we introduce AI-driven automation to flag yield drift and schedule capacity before it bites. If you're ready to modernise MES, connect your machines, or tighten ERP sync, tell us about your plant and we'll map a practical path to go-live.
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